CARLISLE, PA – The 2024 Carlisle Ford Nationals marked the 70th anniversary of Ford's Y-block engine -- Ford Division's first short-stroke, overhead-valve V8, and the first OHV V8 from any of the Low-Priced Three – with a Y-block Parade on Friday and a special vehicle display on the show field at the annual Ford festival held the first full weekend in June in Carlisle, Pennsylvania. As Ford's premier performance engine in 1954-57, the Y-block delivered two consecutive NASCAR Manufacturer's Championships, scored significant victories at the Daytona Speed Weeks, and set a new stock-car record at Pikes Peak. Y-blocks powered all of the much-loved '55-57 Thunderbirds; and three out of four of the popular Fords that outsold Chevrolet in the 1954 and '57 model years.
“Ford outsold them, Ford beat them in every form of racing, coming and going,” said Charlie Morris, veteran drag racer and author of Ford Y-Block: A Performance History, and Ford Y-Block Engines: How to Rebuild and Modify. “Every aspect of racing back then was dominated by Y-block Fords.”
And so why has this pioneering power plant never achieved the celebrity status of the Chevrolet V8 that arrived a year later?
The “Y” in Y-block refers to the engine's deeply skirted block. The one-piece casting reaches well below the crankshaft centerline, so that viewed head-on it looks more like a stumpy “Y” than a “V.” Ford encouraged this perception with sales literature that superimposed an outlined “Y” over a cross-section cutaway of the engine, and with fender emblems that similarly situated a chrome “V8” within a thick, red enamel “Y.” Ford coined the “Y-block” moniker and used it to promote the new engine during its first two years of production.
Among the key architects of the Y-block was Robert Stevenson, an University of Michigan alum who joined Ford engineering in 1934. In 1952 he was named chief engine engineer, the same year that Earl McPherson succeeded Harold T. Youngren as vice president of Engineering. According to Morris, as early as 1945 Youngren had tapped Stevenson, along with Victor Raviolo, Alan Cleveland and Paul Clayton, for an engineering program that would “lead Ford into the future.”
Stevenson presented a paper on “The New Ford V-8 Engine” on January 13, 1954, at the annual meeting of the Society of Automotive Engineers (SAE) in Detroit. He cited 1948 as the launch date for a company-wide engine overhaul. “Our L-head V-8 engine was performing satisfactorily on fuels available at that time,” wrote Stevenson. “However . . . it was decided that a new engine would best meet the requirements of future improvements in fuel and higher compression ratios.”
Two new engines emerged from this program in 1952: Lincoln's first overhead-valve V8, and Ford's first OHV six. Both anticipated the Y-block's deep-skirt crankcase, among other features. When the Ford Y-block arrived for 1954, it even looked like a scaled-down version of the Lincoln 317, with the same unusual (for Ford) position of the distributor, at the rear of the block and angled sharply to the right. Despite this casual resemblance, however, few, if any, parts were shared.
Stevenson listed five “major design aims” for the new Ford engine:
1. Displacement, package size, and weight to be approximately the same as in the L-head V8.
2. Greatest possible structural rigidity, to maintain a high standard of smoothness with probable future compression ratio increases.
3. A very short stroke, to increase mechanical and thermal efficiencies.
4. An overhead-valve arrangement, to permit maximum volumetric efficiency, if required by future increases in compression ratio.
5. Maximum mechanical simplicity to allow for traditional Ford manufacturing economies.
Compression ratios were trending upward in response to demand for higher performance and the availability of higher-octane fuel. Between 1948 and 1953, the average research octane rating of U.S. regular gasoline rose from 80 to 84 – while Ford boosted compression in the old “Flathead” V8 from 6.8 to 7.2. Believing, correctly, that the trend would continue, Ford engineers designed strength and stiffness into the Y-block wherever possible. Its deep-skirted, Y-shaped block was key to this effort. So was a rear flange that flared wide to either side of the crankshaft as it, too, reached down three inches below the crankshaft centerline. Even the choice of overhead-valve heads, with their compact combustion chambers and “side-by-side” valves, contributed to rigidity.
Moving the valve gear to the heads also greatly simplified the block casting, which required only 14 cores to the Flathead's 29. Cooling had been a consistent bugbear of the old engine, with its lengthy exhaust ports passing between the cylinders. The Y-block's cylinder barrels attached only at the top and bottom decks, so they were completely surrounded by water. This layout also isolated the bores from the head-bolt bosses to avoid distortion as the bolts were tightened.
Following industry trends, the crankshaft was supported by five main bearings, with the thrust bearing at the center. Ford claimed industry exclusivity for an iron-alloy crankshaft that was cast rather than forged, permitting a more complex shape with eight integral counterweights. Main and rod journals overlapped by 13/16 of an inch, vs. 7/16 for the Flathead, contributing to a crank that was not only stiffer but lighter as well.
Like the crank, the camshaft was cast from iron alloy. Cam lobes were phosphate-coated and tapered slightly to rotate large-radius mushroom tappets. Full-pressure lubrication prioritized the main and camshaft bearings; from the cam bearings reduced-pressure oil was supplied to the rocker shafts.
The most unique and, it would turn out, controversial design choice in the Y-block was the layout of the intake ports. A double-venturi carburetor feeding a dual-plane manifold was common industry practice, but on the Y-block the over-and-under configuration of the manifold continued into the heads, so that the rectangular ports were clocked horizontally, with the two front and two rear ports in each head stacked one on top of the other. The resulting air passages were generously large, “the largest possible port areas within the space dictated by engine length,” wrote Stevenson. The arrangement also helped equalize runner length and allowed optimal location of the pushrods. But the tight space between each stacked pair of ports would frustrate custom head porters for generations to come.
The Y-block debuted with the 1954-model Fords on January 6, 1954. Initially it displaced the same 239 cubic inches as the 1946-53 Flathead, albeit from very different bore and stroke dimensions of 3.50 x 3.10 inches, vs. 3.19 x 3.75. A compression ratio of 7.2:1 was carried over from 1952-53, but horsepower was up from 110 @ 3800 rpm to 130 @ 4200, and peak torque from 194 pounds-feet to 214. As displacement and compression were the same, Stevenson attributed most of the Y-block's increased power to its shorter stroke: A 17-percent reduction in piston travel shaved friction mean effective pressure (fmep) from 33 to 26 psi – and with less of the pistons' downward force absorbed by friction, brake mean effective pressure (bmep) was “correspondingly greater over the entire speed range.”
Motor Trend liked the result, however it was achieved. “The '54 Ford is much better than the '53,” wrote Editor Walt Woron in February. “It storms up to 60 mph in five or six seconds less than the '53. In high gear it leaps ahead like a greyhound.” In June, MT clocked a Ford V8 sedan with automatic transmission from 0-60 mph in 17.2 seconds, with a standing quarter-mile in 20.4 seconds at 68 mph, and a maximum observed speed of 89.8 mph. Fuel economy averaged 16.2 mpg.
Mercury Y-blocks shared the Ford's 3.10-inch stroke, but with a larger bore of 3.625 inches displaced 256 cubic inches. A four-barrel carburetor and 7.5:1 heads contributed to 162 hp at 4400 rpm and 238 pounds-feet at 2200-2800. Motor Trend (January '54) called the Mercury's acceleration “outstanding.”
For '55 the standard Ford Y-block combined the '54 Mercury's bore with a new 3.30-inch crank for a displacement of 272 cubic inches. A 292, via a 3.75-inch bore, was standard in Mercurys and in the new Thunderbird, and optional in all other Fords. Horsepower ranged from 162 for a two-barrel 272 at 7.6:1 compression, up to 198 for a four-barrel 292 with 8.5:1 heads, all at 4400 rpm. All Y-blocks now came with a vibration damper and lower-restriction oil-bath air cleaner. Road & Track tested a 198hp, automatic-transmission T-Bird in March and found the 292 “smooth and quiet at all times,” while recording 0-60 mph in 11.1 seconds and a 17.6 second quarter mile. Motor Trend agreed in April that a 188hp Mercury Custom “runs considerably quieter at all speeds than in '54,” with 0-60 in 11.4, a quarter-mile in 18.0 at 78 mph, and 105.3 mph at the top end.
Now, however, the Y-block had competition in the low-cost segment: Both Plymouth and Chevrolet debuted modern OHV V8s for 1955. With a low stroke-to-bore ratio of 0.8 and up to 180 hp from 265 cubic inches, the Chevrolet would prove a particularly formidable rival. The higher-compression, higher-horsepower race continued for '56, as larger ports (yes), a freer-breathing manifold, and higher-lift cam boosted Y-block performance. The base-level 272 now made 173 hp, still at 4400 rpm, with 8.0:1 heads and a two-barrel carb. Stick-shift Thunderbirds came with 292 rated 202 hp at 4600 rpm with 8.4:1 heads. A new 312, with a bore and stroke of 3.80 x 3.44 inches, topped out at 225 hp at 4600, again with 8.4:1 heads and a four-barrel. It was standard in Mercurys and in automatic T-Birds, and optional in most other Fords. The 292 and 312 were promoted as “Thunderbird V8s,” regardless of application.
This was the year Ford won its first NASCAR Manufacturer's Championship. Curtis Turner decisively dominated the Convertible Division, driving in 42 of 47 events and winning 22 of them. Indy legend Peter DePaolo built a T-Bird with twin four-barrels and a racing cam for the Daytona Speed Weeks, where driver Chuck Daigh claimed standing-mile honors at 88.779 mph.
Power was up again for 1957. Now with 8.6:1 compression, the 272 developed 190 hp, while the 292, at 9.1:1, produced 212. The 312 now started at 9.7:1 and 245 hp with a single carburetor; new dual-carb editions producing 270 and 385 hp were optional in all models and body styles. So was a single-carb 312 with a Paxton supercharger, rated 300 hp for the street or 340 in competition tune. Most Mercurys ran a milder 312 rated 255 hp at 4600 rpm, with the option of a 368 Lincoln making 290 horses.
DePaolo returned to Daytona with two extensively modified “Battlebirds,” one powered by a prototype Lincoln 430, the other packing a supercharged 312 with a racing cam and Hilborn fuel injection. Danny Eames drove the Y-block 'Bird to 97.933 mph in the standing mile, decisively faster than Buck Baker's 366cid Corvette SR2 at 93.047. In July, Jerry Unser, Jr. set a stock car record of 15:39.20 on Pikes Peak, running a supercharged 312 in a Ford 300 sedan. In a turbulent season for NASCAR – the sanction banned supercharging and fuel injection in April, and the industry withdrew overt support in June – the Y-block Fords scored a second Manufacturer's Championship.
And that was the peak of the Y-block's career. The all-new and larger FE V8 picked up the Ford's performance banner in 1958 and carried it into the early 1970s. Gradually downrated from 205 to 170 hp, the 292 carried on through 1962 as the lowest-cost V8 option in full-size Ford passenger cars. Entry-level Mercurys ran a 312 through 1960, and a 292 in '61-62. A 292 also powered Edsel Rangers in 1959-60 and remained the only V8 available in Ford's light trucks through 1964. And then the Y-block faded into something between obscurity and infamy.
The Y-block's unusual over-and-under ports are most often cited as the ultimate ceiling on its performance. It isn't difficult, either, to find blame attached to the engine's broad-based valve tappets, or references to plugged oil passages that starve the valve gear. But Morris – an unapologetic Ford partisan whose first car was a '54 Ford V8 (“I paid $39 for that car, and that was the first car that I took down an illegal drag strip.”) – contends that the Y-block has been pushed into history's shadows by biased press coverage and to the stubborn persistence of misinformation. “The things that have been written [about the Y-block] have been regurgitated over and over again, even by Ford people.” Lubrication issues were common in the 1950s, and often exacerbated by indifferent maintenance. The Y-block's “mushroom” lifters could complicate camshaft upgrades; “the trick was to use clothespins to hold the lifters up in their bores, so you could slide the camshaft in.”
And if the over-and-under intake layout left little opportunity for custom porting, it left little need for it, either. “When we built the engine for Ford Y-Block Engines: How to Rebuild and Modify,” said Morris, “we used aluminum cylinder heads from [Y-block performance specialist] John Mummert. They are beautiful, they are like jewelry, but the port configuration is exactly the same as stock.”
When we asked how much horsepower the stock ports could support, Morris referred us to engine builder Ted Eaton, whose Y-block adventures are chronicled at eatonbalancing.com. Using the Mummert heads on a 312 bored and stroked to 330cid (3.832 x 3.580), Eaton recorded 404 hp at 6200 rpm, and 394 pounds-feet at 4700 – in streetable tune on 91-93 octane gas. “The Y-block head provided excellent air flow,” Eaton posted, “considered superior to the Chevrolet engines of the same time period.”
Mummert offers ported heads as well, still with the over-and-under configuration. With these heads with a matching Mummert manifold, Eaton coaxed 603 hp and 565 pounds-feet from a stock block enlarged to 375 cubic inches (3.860 x 4.000), topping the Vintage Engine class at the 2016 Amsoil Engine Masters Challenge.
“If the Y-block had a real drawback,” Morris added, “it was that it was probably 150 pounds heavier” than a small-block Chevrolet. Other sources suggest the difference was closer to 90 pounds, but that's still significant. Eaton, however, offers a different perspective: “Although the Y-Blocks were on the heavy side, the real detriment was its displacement limit. The original architecture was very small and tight.” And although he's built stock blocks larger, “the reasonable limit of a Y-block is about 352 cubic inches while the Chevrolet small block could go well past the factory limit of 400.”
For all of Ford's effort at future-proofing, “the ever increasing size and weight of the standard passenger car, the added parasitic losses for accessories like power steering, power brakes and air conditioning, cheap gasoline and the horsepower race all conspired to outgrow the first Ford OHV V-8.” Although Ford never used the “Y-block” designation again – and despite the obvious weight penalty – Dearborn retained the deep-skirt configuration on both the FE and MEL big-blocks of 1958. The FE's racing successes are far too numerous to list, so we'll just note Ford's victories at Le Mans in 1966 and '67. The all-new small-block that debuted with the '62 Fairlane dispensed with the heavy skirts, as did the new “385” big block in '69. The deep-skirt design has since returned, however, in Ford's “Modular” family of overhead-cam V8s – which first appeared in 1991, and today deliver 500 hp from 302 cubic inches in the Dark Horse Mustang.
Chevrolet finally adopted the deep-skirt configuration for the now-ubiquitous LS engine series that appeared in the 1997 Corvette. Indeed, the Y-block 70th anniversary celebration at Carlisle was well-deserved.
AUTHOR’S NOTE: All photos courtesy of the Ford Motor Company Archives. Sources not cited in the text include “How to Make 600-horsepower with a Vintage Y-block Engine,” by Evan Perkins and Robert McGaffin; motortrend.com, Nov. 22, 2016; and “Secrets of the Ford Y-block V8, 1954-62,” by Bill McGuire; macsmotorcitygarage.com, March 22, 2022. Thanks to Jamie Myler of the Ford Motor Company Archives, Jen Wolfe of the AACA Library and Research Center, and Michael Garland of Carlisle Productions. Very special thanks to Charlie Morris for sharing his Y-block expertise.